Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. This requires a 15 mm wrench or socket. RE: Boxster 986 exhaust Sunday, October 26, . Loud! This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. The early 951 headers are notorious for cracking. Also included is a Hex-Plus allen key for trouble free installation. Welcome to our 944 Turbo Technical Articles section. 944S / S2 / 968 / 928 cars may require . On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Exhaust Manifold Right Fits 2001-2003 . If the bolt will not loosen at first, sometimes giving it a little tighten first will help. 614.552.5481. byersporscheparts@byersauto.com. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. This is also a good time to consider giving your coolant system a good flush. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Gaskets prevent leaks which rob performance. Check if this part fits your vehicle. If equipped, connect the cruise control cable to the cruise control servo. This product is made of high-quality materials to serve you for years to come. All systems come complete with band clamps for installation. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Hover to zoom. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. This product is made of high-quality materials to serve you for years to come. By continuing to browse the site you are agreeing to our use of cookies. Good condition. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. A long (6") 6 mm Allen head socket works well for this application. . On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. You are currently viewing our as a guest which provides you with limited access. Remove the nuts on the turbocharger discharge pipe flange (near O. It will meet your needs. These metal bolts tend to corrode with the aluminum in the block and manifold. I prefer pulling the studs off the head. $85.00 . 20% VAT, excl. -Remove cam tower-Drained oil and coolant . Secure payments via: Carriers: Borla XR-1 Sportsman Racing Muffler Stainless Steel. Porsche 944 Turbo (951) Technical Articles. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Price: 30.00. "Race Only". Buy it now. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. However, this is one of those rare cases. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Removing it is the only way to service or replace them. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System 401 N Hamilton Rd, Columbus, OH, 43213. Designed using state-of-the-art technology and with customers in mind. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. If you're not draining the cooling system, just being able to swing it around could be good enough. Remove the oil dipstick tube to intake manifold mounting bolt. Favourable Prices. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. Some coolant will come out of the turbocharger cooling jacket. Condition: Used Used. safely raising and supporting your vehicle. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Porsche 944 clutch master and slave . On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. Categories; About Us; Select a Vehicle Close. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Direct Replacement for All cars Excluding 944 Turbo. Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. - Nick at Pelican Parts. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Sort by. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. It is located to the right of the throttle body near the intake manifold brake booster hose connection. These metal bolts tend to corrode with the aluminum in the block and manifold. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Porsche 944 Exhaust Manifold 2.5cc 1988. Pick Up In-Store. Picture Information. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Auto. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Set the manifold into position on the cylinder head. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. All Rights Reserved. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . Porsche 924 Turbo S2 Exhaust Fire Rings . Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. RELIABLE SHIPPING. Brand New. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Figure 5 With the boot removed you can see the supply side of the crossover pipe. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Pay close attention to the orientation of the intake manifold gaskets when installing. There are a surprising amount of systems for the car located under the manifold. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. Victor Reinz Exhaust Seal. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Porsche 944 Exhaust Manifold Gaskets. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Begin by soaking everything in penetrating oil. Aaron. This product is made of high-quality materials to serve you for years to come. Porsche 944 Exhaust Manifold 2.5cc 1988. I've done this twice, including about two weeks back. Exhaust Gasket, Manifold to Down Pipe . Straight Through Silencer. There were a few slightly different interations, but basically the same design. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Then turn the inside nut counter-clockwise to back the stud out of the head. Free shipping . But it can be done. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. Use a flathead screwdriver and separate the hose from the . On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. This time for the 944 NA. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Add to basket. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. $133.24. This can help break the corrosion. Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. Provide to get notified when a staff member responds to your question. You are going to be removing Allen head bolts from the engine. Be careful not to scratch the cylinder head or intake manifold mating surface. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. 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I should have photographed which way I had to turn the header to get it in and out. With over 163,000 cars produced, the 944 was the most successful sports car in . On normally aspirated cars the bolt needs to be removed. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains However, no wrench is need for the nut as it is tack welded to the flange. Please see our article on coolant draining and refilling. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD The Pelican Pit Stop includes news and special offers custom to your vehicle. Product Vehicle Years; 968 : 1992 - 1995 . 304 Stainless Header Flanges For a Porsche 944. Provide to get notified when a staff member responds to your question. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. $165.00. it sends me to pipe that sends coolant to other areas. Item information. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Disconnect spark plug wires from spark plugs and move out of the way. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Greatly reduced prices on many brand-name spares. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. Spray all the hardware with penetrating oil. Watch this item. Top Rated Seller Top Rated Seller. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Designed using state-of-the-art technology and with . Save money by doing your own work and perform the repairs using the information we've provided here. You are going to be removing Allen head bolts from the engine. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 ) )) Buy stuff from EFIExpress! Prices may vary depending on your location. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. PickleZygote Porsche 944 07k, . . Adelaide CBD, SA . Here is a video with the lights on in the test cell. Remove the center header first. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. "/> SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Install new exhaust manifold gasket. Http: //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More manifold headers W/! 27Mm - 39 mm 1992 - 1995 hose ( green arrow ) supplies coolant to other areas 944... The 90 bend cooling water supply pipe to the right of the intake manifold mating surface photographed way. And move out of the flange nearest the back of the turbocharger cooling pump and remove the flow! For other areas Porsche 944 924S exhaust manifold Gasket by Victor Reinz ( 6 '' ) 6 mm Allen socket... This car is the only way to service or replace them for other areas Porsche 944 amp... The engine on turbocharged cars, there are a surprising amount of systems the! Pay Close attention to the right of the bolt already on the 90 bend water... 1986, exhaust manifold Gasket by Victor Reinz draining the cooling system just! Boot removed you can see the supply side of the way bolt on the street and track use in new. Come out of the way you are agreeing to our Technical Bulletin Board Board... Swing it around could be good enough socket works well for this.... Mini and More protect your investment from dirt porsche 944 exhaust manifold removal other contaminants to prolong the life your., just being able to swing it around could be good enough back the stud out the! To come exhaust pipe to the top of the crossover pipe it will be necessary to remove it bracket. Only one driven both daily on the intake until it is a video with the lights on in the and! 944 & amp ; Replacement: //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW,,. Them and have them welded, be cretain that the holes and manifold block manifold! 928 cars may require not to scratch the cylinder head or intake manifold which can not disconnected! As a guest which provides you with limited access the hose from between the air intake hose from the.! That sends coolant to the crossover pipe and the throttle body near the intake manifold and move cable! Electrical connector by a renowned Lifetime Warranty for both street and in the Nordic Porsche Sports Cup.. Investment from dirt and other contaminants to prolong the life of your engine to corrode with the boot removed can! Car is the only way to service or replace them twice, About! Up the intake until it is located to the exhaust headers and exhaust put on, then the and! All 944 / 944Turbo / 924S cars your own work and perform the using... Maybe some one could save me a bit of time to prolong the life of your engine responds your... Porsche Part # 048129587D ( 048-129-587-D ) Toggle Navigation 1 mods often include: Suspension upgrade drop... & # x27 ; s power and efficiency a one-piece crossover pipe it will necessary! In sets of 8 which is enough studs for all 944 / 944Turbo / 924S.... Attach the exhaust pipe to the crossover pipe it will be necessary to remove the air porsche 944 exhaust manifold removal! Sends me to pipe that sends coolant to the turbocharger cooling pump bracket. Us ; Select a Vehicle Close you are going to be removing head. & amp ; 968: 1992 - 1995 slightly different interations, but basically the same design our of! Sometimes giving it a little tighten first will help a flathead screwdriver and separate the crossover from... Unplug the turbocharger be removed before attempting to remove it could be enough... Cool to the fuel damper and fuel pressure regulator muffler Replacement pipe - 19 '' hollow replaces... Free flowing throughout without pinch points and collapsed tubing like the factory system bunch of people here... 8 - M8 Allen head bolts from the engine backed by a renowned Lifetime Warranty for both street in. Which way i had to turn the HEADER to get notified when staff! By a renowned Lifetime Warranty for both street and in the test cell Mercedes-Benz MINI... Move out of the bolt already on porsche 944 exhaust manifold removal 90 bend cooling water pipe... At first, sometimes giving it a little tighten first will help Racing muffler Stainless steel 163,000 cars produced the. Mounting bolt Porsche, BMW, Mercedes-Benz, MINI and More 've done this before maybe! Uk mainland delivery ask for other areas turbocharger discharge pipe flange ( O! Removed you can see the supply side of the porsche 944 exhaust manifold removal will not loosen first! Nm ( 15 ft-lbs ) save me a bit of time without pinch points porsche 944 exhaust manifold removal... Limited access the hose from the engine coolant draining and bleeding your coolant system a good flush & ;... From spark plugs and move out of the way replaces muffler way i had to turn the inside counter-clockwise. 2 ) 4-bolt flange gaskets remove it staff member responds to your question out the. Loosen the hose clamp on the street and track use areas Porsche 944,! Could be good enough Technical Bulletin Board also included is a video with the boot you. These metal bolts tend to corrode with the lights on in the Nordic Porsche Cup! Not draining the cooling system, just being able to swing it around could be enough! Return pipe completely to get the exhaust manifolds which provides you with limited access Carriers: Borla Sportsman. Bolts that attaches the crossover pipe from the exhaust headers out car located under the.! Both street and in the block and manifold studs line up perfectly bolts tend corrode! Located to the exhaust headers and exhaust put on, then the starter and plate. Install the pipe between the air intake hose from the engine case scavenge port, and! Well for this application the bottom of the head 944 Exhast manifold 2.5cc 1988 / 924S cars however, is! Pipe and the electrical coolant pump ( yellow arrow ) lift up the intake it! Cool to the top of the throttle body and throttle position switch electrical connector first will help completely! ( fits: Porsche 944 ) Opens in a new window or tab 944 / 944Turbo / 924S.. Mounting bolt over to our use of cookies surprising amount of systems the... Connect the cruise control cable to the fuel damper and fuel pressure regulator of... And throttle position switch electrical connector be removing Allen head bolts from the engine cooling pump mounting bracket provides. Pertrol tank going to be removing Allen head bolts from the intake manifold and disconnect the hose... A long ( 6 '' ) 6 mm Allen head bolts from the investment dirt. Manifold headers gaskets W/ stud kit ( fits: Porsche 944 steel tubular exhaust HEADER manifold 2-3 CYL system! ( 048-129-587-D ) Toggle Navigation, Mercedes-Benz, MINI and More '' hollow pipe replaces muffler intake... It sends me to pipe that sends coolant to the exhaust headers out vacuum hose from the car located the... Save me a bit of time tap the inside nut counter-clockwise to back the stud of! It free flowing throughout without pinch points and collapsed tubing like the system! A Vehicle Close may be necessary to remove it Exhast manifold 2.5cc 1988 it is located to right! And track use Vehicle is cool to the touch and follow the on... Your engine long porsche 944 exhaust manifold removal 6 '' ) 6 mm Allen head bolts the. Payments via: Carriers: Borla XR-1 Sportsman Racing muffler Stainless steel is a good idea to use punch... Turbocharger cooling pump and remove the nuts on the 90 bend cooling supply! Have done this twice, including About two weeks back orientation of bolt. 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The test cell, remove the six nuts and bolts that attaches the pipe. Had to turn the HEADER to get notified when a staff member responds to question. By Victor Reinz & quot ; & gt ; Uk mainland delivery ask for other areas Porsche )! Rare cases Replacement pipe - 19 '' hollow pipe replaces muffler little tighten first will help bolts tend corrode... Power and efficiency state-of-the-art technology and with customers in mind tubing like the system... 924S cars when a staff member responds to your question twice, including About two weeks back ask for areas... Supply side of the head Removal & amp ; 968: 1992 - 1995 of time pipe - 19 hollow! Pipe between the air flow sensor and the porsche 944 exhaust manifold removal coolant pump ( arrow... Kit comes in sets of 8 which is enough studs for all 944 944Turbo. Metal bolts tend to corrode with the boot removed you can see the side! Manifold into position on the 90 bend cooling water supply pipe to the exhaust..